Advantages of Jiangsu Hongbo PSA Nitrogen Generator
High-Quality, Efficient Carbon Molecular Sieve
Selection: High-quality, efficient carbon molecular sieves are used to ensure maximum energy savings, lower power consumption, and reduced air waste ratio. The customized carbon molecular sieve from Hongbo Company features strong hardness, low powdering tendency, high nitrogen recovery rate, and long service life.
Air Waste Ratio: According to manufacturer’s data, when the adsorption pressure is 0.7MPa and the nitrogen purity is 99.5%, our company designs a 10% reserve with a waste ratio of 3:1. The waste ratio is a key indicator for determining operational cost — lower waste means lower electricity consumption for the air compressor and reduced operational costs.
Lifespan: The carbon molecular sieve used by our company has excellent capacity and stability, with a lifespan of 8–10 years.
Beijing Kunlun Tongtai HMI Touch Screen Control
- System flow diagram displayed on the touch screen, showing real-time operating conditions and gas flow direction
- Displays and records accumulated operating time; alerts for maintenance after 8,000 hours of operation
- Includes electronic manuals, circuit diagrams, flow charts, maintenance checklists, operating procedures, and fault alarms — all accessible for user inquiry
- Equipped with four remote alarm signals: low inlet air pressure alarm, low outlet nitrogen pressure alarm, high/low nitrogen purity alarm, high nitrogen dew point alarm, unqualified nitrogen alarm
- Remote signals displayed on touch screen and transmitted via RS485/MODBUS communication protocols for DCS integration
Advanced Packing Technology
The efficient carbon molecular sieve is packed using the “Blizzard” method, ensuring uniform distribution without dead angles and minimizing powdering. The adsorption tower uses multi-stage airflow distribution equipment and automatic compression devices for the carbon molecular sieve, guaranteeing adsorption performance and compression state, effectively extending the sieve’s lifespan.
Our uniquely designed extend-twist vibration platform packing method allows for denser and more uniform packing, reducing friction to a minimum and ensuring no powdering during the adsorption process.
Unique Adsorption Tower Structure
The bottom of the adsorber features a unique lotus-style airflow distributor, which avoids high-pressure airflow impact on the carbon molecular sieve, extending its lifespan. It also ensures uniform gas diffusion, greatly improving efficiency and reducing energy consumption.
Inside the adsorption tower, special gas diffusion equipment allows compressed air to enter through a cyclone device, using specialized alumina ceramic balls to facilitate an “S”-shaped gas flow before contacting the carbon molecular sieve. This significantly reduces impact on the carbon molecular sieve while achieving more uniform gas adsorption, enhancing nitrogen generation efficiency.
Pneumatic Angle Seat Valves and Solenoid Valves
We use well-known pneumatic angle seat valves and imported solenoid valves with an opening time of 0.05 seconds and a normal service life exceeding 2 million cycles, characterized by simple structure, reliable sealing, rapid closure, and easy maintenance — ensuring reliable operation of the nitrogen generation equipment.
Siemens Intelligent Programmable Controller
Our nitrogen generator is equipped with a Siemens PLC control system, offering excellent controllability and a reasonable operational mode. It displays all operational parameters, statuses, and fault signals, automatically adjusting to load changes. The control system includes an LCD display control screen with flexible parameter settings and controls. The dryer can achieve interlocking start-stop control with the air compressor, as well as remote control from a centralized control center.
Online Nitrogen Analyzer
Utilizes nitrogen analyzer produced by Shanghai Changai Electronics for real-time purity monitoring and feedback control.
Automatic Exhaust for Unqualified Nitrogen
At the outlet of the nitrogen process tank, a nitrogen sampling port is set up for purity detection. If the nitrogen purity is unqualified, the analyzer outputs a signal to control the pneumatic valve for discharging unqualified nitrogen into the atmosphere. When nitrogen purity meets standards, qualified nitrogen is delivered to the user’s site.
